3 Tips To Stay Safe When Changing Forklift Batteries

3 August 2015
 Categories: Industrial & Manufacturing, Blog


If you work in an industrial setting around forklifts, you probably have to deal with changing or replacing the batteries on the forklifts every now and then. Changing forklift batteries is pretty easy, but it can be dangerous if you aren't careful. This is why it is important to learn and follow these critical safety rules when you are working. Then, you can change your forklift batteries the right way without worrying about getting hurt in the process.

1. Use a Battery Cart

Forklift batteries can be extremely heavy, so you should never try to lift them, even if you have the assistance of others. Instead, you should always use a battery cart that is designed to lift, hold and transport batteries. Alternatively, you can use a smaller forklift to get the job done as well.

2. Wear the Proper Safety Gear

It can be easy to avoid putting on your safety gear when you know that it will only take a few minutes to change a battery. However, a battery-related incident could happen when you least expect it, so you should always be in your safety gear when handling forklift batteries. These are the things that you should wear any time that you are in the company forklift-changing station:

  • Steel toe boots or shoes
  • Hardhat
  • Safety goggles
  • Face mask
  • Gloves

This safety equipment will help protect you from batteries that could fall on your head or foot, acid that could get onto your hands or explode in your face and other potential dangers.

3. Dispose of Batteries That are in Poor Condition

Forklift batteries can be cleaned, and water can be added to them to make them last longer without replacement. However, once batteries get in bad condition, they can become more dangerous. Any forklift battery that is not holding a charge or that seems to be majorly corroded should be properly disposed of and replaced with a new battery. Another option is to have your batteries completely repaired and refurbished by a battery store like Shelton Battery, Inc. If you can, find one that specializes in dealing with industrial batteries.

Changing the batteries on the forklifts when you are at work can be dangerous business, and you probably want to do what you can to protect yourself from being injured while you are working. Luckily, if you make a point to follow these three safety tips, you can prevent injury while getting this important job done.


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